12
— Units
— 01 / Forming
Hydraulic Press Machines
High-force forming of stainless steel and PP plastic bento compartments. 200-ton capacity, programmable tonnage curves for delicate lacquerware shells.
— Tonnage200 t max
No. 07 · The facility · Production capability brief
Thirumudivakkam · Chennai · Est. 2018Our Manufacturing Facility
Built to scale.
Engineered to impress.
A state-of-the-art facility purpose-built for premium bento box manufacturing — where heritage craft meets industrial-grade precision.
— Photography placeholder
The production floor, looking east
Daylit, 12m ceiling, three assembly lines visible.
The production floor, looking eastImage · 7 : 5 · daylight
120,000SQ FT
— Facility footprint
3
— Assembly lines
24/7
— Production capacity
500K+
— Units monthly
7.2 — Equipment register
Our machinery & equipment.
Six categories of plant. Forty-four machines in total. Maintained on a four-week cycle, inspected daily. The list below is the floor as it stands today — January 2026.
8
— Units
— 02 / Surface
UV Printing Machines
Full-color, high-resolution brand printing directly onto box surfaces. CMYK + white + spot-gold capability, 1440 dpi, food-contact-safe inks.
— Resolution1440 dpi
10
— Units
— 03 / Components
Injection Molding Machines
Precision molding of lids, clips, and silicone seals. ±0.05 mm tolerance, multi-cavity tooling for high-volume runs, low-particulate clean-room enclosure.
— Tolerance±0.05 mm
6
— Units
— 04 / Detail
CNC Laser Cutting Machines
Clean, accurate cutting of custom shapes and logo engravings. Fiber-laser, 0.1 mm kerf, capable of 0.3 mm engraving depth on hardwood lids.
— Kerf0.1 mm
3
— Lines
— 05 / Build
Automated Assembly Lines
End-to-end assembly with quality checks at every station. 14-station configuration, machine vision inspection at stations 7, 11, and 14.
— Stations14 / line
5
— Units
— 06 / Finish
Industrial Heat Sealing Machines
Airtight sealing of compartment liners and food-safe packaging. 180°C operating range, nitrogen-flush option for extended shelf life.
— Operating temp140–180 °C
7.3 — Production process
From raw material to dispatched crate.
Five stages, measured at every handover. The same flow whether you're ordering 2,000 units or 200,000 — only the cycle time changes.
01
Raw Material Sourcing
Cedar from Hokkaido, stainless from Niigata, lacquer from Wajima.
02
Molding & Pressing
Shells formed, lids molded, dividers cut to spec.
03
Surface Printing & Engraving
UV print, laser-engraved logos, lacquer-finish cure.
04
Assembly & Quality Check
14 stations, machine vision + human eye at every gate.
05
Packaging & Dispatch
Heat-sealed, boxed, palletised, scanned out the dock.
7.4 — Quality & compliance
Audited. Certified. On record.
Every line, every batch, every shipment — documented to a standard your procurement team can paste straight into a vendor file.
— Quality management
ISO 9001 Certified
Audited annually since 2019. Quality-management systems documented end-to-end. Certificate on file for procurement review.
— Food contact
FDA Food-Safe Materials
All food-contact surfaces — coatings, liners, seals — comply with 21 CFR Part 175–178. Migration testing on every new material introduction.
— Material safety
BPA-Free Certified
Zero BPA, BPS, or phthalates across the plastics inventory. Third-party verification on each polymer batch; reports available on request.